No Matter What You Call Them, Work Instructions Need to Work
Even though what something is called doesn't change what something is (you remember Shakespeare's "a rose by any other name . . ."), when semantics creep into an industry, it can cause problems. I generated this list of possible terms for identifying work instructions in just a couple of minutes (and missed how many more?): Isn't communication hard enough, without having different words mean the same thing? I'm laughing, of course, because we are talking about the English language here, where multiple meanings, multiple pronunciations, multiple spellings is the bane of meaningful conversation. We were exposed to this issue when we worked with the United States Postal Services maintenance department. Barcode label printers at bulk mail centers are high-speed, high-volume machines that can disrupt an entire station if they go down. USPS maintenance, which handles dozens of machines and infrequently works on these printers, needed to diagnose and fix them quickly. Not only did they have to read through the columns of text in the table of contents to figure out what procedure they might need, they also had to figure out which term matched the part they needed to repair. We solved this problem with a visual table of contents that allowed maintenance to identify the part based on what it looked like and/or where it was located on the machine. The user could then turn to the page of the operation that applied to it. Even though this is a viable solution, it may not always be possible, and it could be the writer and user forget what terms they agreed to use. A better solution might be to have departments talking to each other regularly, and to have the people doing the work involved in creating the work instructions. Conversation will build understanding, and when that happens, not only will there be agreement on the terms, there will also be agreement on the standard best practice-and that is part of a Lean, quality world. Labels: face-to-face communication, Lean, quality, visual work instructions

