I threw 5S/6S in my last entry without explaining it fully. Though most of you probably know the background, let me share its Japanese origins and definitions:
- Seiri = tidiness, organization
- Seiton = orderliness
- Seiso = cleanliness
- Seiketsu = standards
- Shitsuke = sustaining discipline
And the English counterparts that came from it:
- Sort = cleanup
- Straighten/Set in Order = arrange
- Shine = neatness
- Systemize/Standardize = discipline
- Sustain = ongoing improvement
(The sixth S stands for safety.)
I can't say that we always live by 5S/6S in our office, and as I stated earlier, some of us work quite happily within our clutter. We rely on technology in this business, however, and we want to make sure everyone in the office can access the information they need when they need it. To that end, we've strategically organized our computer files, added software programs that help us manage projects, and tried to define all our processes, even the ones we think are indefinable.
Defining the processes hasn't been easy. Because we deal in mostly intellectual information and communication (though we do produce tangible documents), our processes have been hard to capture. We're constantly catching ourselves doing work in ways that contradict what we teach others, so we have to back away and start over.
When we do that, we look at the issue and ask what the user needs in the end (only this time the user is us), and we invariably define our process.
For example, we have several clients who wanted to create our EXPLAINIT Integrated Work Instructions in-house, and they looked to us to train their staff. Privately, some of us balked, claiming that our processes couldn't be duplicated, couldn't be categorized. Of course, what we discovered in our efforts to satisfy the client was that yes, we can define our processes. But would our clients be able to produce the same level of quality? It depends . . .
- Will the document designers be given the necessary software to develop the work instructions?
- Will they be given enough time to train on the software, learn the processes and create the documents?
- Will they have access to illustrations or be illustrators themselves?
- Will they be able to implement both a system that verifies the document's accuracy and a system that allows for changes?
These are questions we can't answer, yet we do know that when our clients aim for quality, creative solutions come alive. We're betting on their success.
So, as we continue to refine what we do to help our clients, we organize our thoughts, improve our processes and create standards that we can duplicate. Any 5S/6S proponent would say that's the kind of order that works.
Labels: 5S, 6S, Lean, organization, standardization, work instructions